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IEC 60529: Degrees of Protection by Enclosures (IP Code)

The IP code for enclosures: what each numeral and letter means, the tests behind them, and how IPX9 differs from IP69K.

IEC 60529 / BS EN 60529 1989+A2:2013 5 min read

Format
IP + 2 numerals
Solids first, then water
Highest water digit
IPX9
Added by Amendment 2:2013
IPX9 water
(80 ± 5) °C
(15 ± 1) l/min at 175 mm
Full titleDegrees of protection provided by enclosures (IP Code)
PublisherIEC (TC 70); adopted as EN 60529 by CENELEC and as BS EN 60529 by BSI
Current IEC editionIEC 60529:1989+AMD1:1999+AMD2:2013 consolidated version (edition 2.2), including the corrigendum of January 2019
Current BSI versionBS EN 60529:1992+A2:2013, incorporating the corrigendum of February 2019. Status: Current
Related standardsISO 20653 (road vehicles, K codes); IEC 61076-2 series connector specifications cite IEC 60529

What it covers

IEC 60529 sets out a system for classifying the protection an enclosure gives to electrical equipment. The IP code describes three things: protection of people against access to hazardous parts, protection of the equipment against solid foreign objects, and protection against harmful ingress of water.

It defines the code, the requirements for each degree and the tests used to check them. Product standards then decide which degrees apply to a product and any extra details of the test.

The code is written as IP followed by two characteristic numerals, then optional letters. Where a numeral is not specified, it is replaced by the letter X, as in IPX7.

First numeral: solids and access

NumeralSolid objectsAccess to hazardous partsTest
0Not protectedNot protectedNone
150 mm and greaterBack of hand50 mm sphere must not fully penetrate
212.5 mm and greaterFinger12.5 mm sphere; jointed test finger 12 mm diameter, 80 mm long
32.5 mm and greaterTool2.5 mm probe must not penetrate
41.0 mm and greaterWire1.0 mm probe must not penetrate
5Dust-protectedWireTalcum dust chamber; dust must not enter in a quantity that interferes with operation or impairs safety
6Dust-tightWireTalcum dust chamber; no deposit of dust observable inside

The dust test

The dust chamber uses talcum powder at 2 kg per cubic metre of chamber volume. Enclosures are split into two categories:

  • Category 1: enclosures where normal operation causes a pressure below ambient, for example through thermal cycling. A vacuum pump draws 80 enclosure volumes of air through the enclosure, at no more than 60 volumes per hour and a depression of no more than 2 kPa (20 mbar). The test lasts 2 h at 40 to 60 volumes per hour, otherwise until 80 volumes have been drawn or 8 h have passed.
  • Category 2: enclosures with no pressure difference. The test runs for 8 h without a vacuum pump.
  • IP5X is tested as category 1 unless the product standard says category 2. IP6X is always tested as category 1.

Second numeral: water

NumeralProtected againstMain test conditions
0Not protectedNone
1Vertically falling dropsDrip box, 10 min on a turntable at 1 r/min
2Drops with enclosure tilted up to 15°Drip box, 2.5 min in each of four 15° tilted positions
3Spraying water up to 60° from verticalOscillating tube (5 min, then turned 90° for 5 min) or spray nozzle at 10 l/min
4Splashing water from any directionOscillating tube (10 min) or spray nozzle at 10 l/min
5Water jets6.3 mm nozzle, 12.5 l/min, 2.5 m to 3 m, at least 3 min
6Powerful water jets12.5 mm nozzle, 100 l/min, 2.5 m to 3 m, at least 3 min
7Temporary immersion30 min; lowest point 1 m below the surface (enclosures under 850 mm high)
8Continuous immersionBy agreement between manufacturer and user, but more severe than for numeral 7
9High-pressure, high-temperature jetsFan jet nozzle, (15 ± 1) l/min, (80 ± 5) °C, (175 ± 25) mm

Spray nozzle tests for numerals 3 and 4 run for 1 min per square metre of enclosure surface, with a minimum of 5 min.

Immersion does not imply jet protection

Compliance with lower numerals is implied only up to numeral 6. An enclosure marked only IPX7 or IPX8 (or only IPX9) is classed as ‘restricted’: it is considered suitable only for the conditions it was tested to. Where both jet and immersion protection are claimed, the enclosure is multiple coded, for example IPX5/IPX7 or IPX6/IPX8/IPX9. Check for both codes where a product will be both hosed down and submerged.

Additional and supplementary letters

LetterTypeMeaning
AAdditionalProtected against access with the back of a hand (50 mm sphere)
BAdditionalProtected against access with a finger (12 mm jointed finger, 80 mm long)
CAdditionalProtected against access with a tool (2.5 mm probe, 100 mm long)
DAdditionalProtected against access with a wire (1.0 mm probe, 100 mm long)
HSupplementaryHigh-voltage apparatus
MSupplementaryWater test made with moving parts in motion
SSupplementaryWater test made with moving parts stationary
WSupplementarySuitable for specified weather conditions, with extra protective features or processes

IPX9 and IP69K

IPX9 was added to IEC 60529 by Amendment 2 in 2013. The amendment introduced the new degree without changing any existing ones. Small enclosures (under 250 mm) sit on a turntable at 5 r/min and are sprayed at 0°, 30°, 60° and 90°, for 30 s in each position. Large enclosures are sprayed from all practical directions for 1 min per square metre, with a minimum of 3 min. The jet’s impact force must be verified at both ends of the distance tolerance.

IP69K is not an IEC 60529 code. The K codes come from road-vehicle practice and are now defined in ISO 20653, which replaced the German standard DIN 40050-9:1993 (now withdrawn). ISO 20653 states that its IP codes follow IEC 60529 except the K codes, which cover road-vehicle needs not covered by IEC 60529. Code 9K covers water from high-pressure or steam-jet cleaning.

The current edition is ISO 20653:2023 (edition 3), which replaced the 2013 edition. It extended the IPX9K test conditions and described how the impact force is measured. ISO lists it as under revision.

IPX9 and IPX9K are separate tests in separate standards. A claim of one is not a claim of the other.

What it means in practice

  • The IP code applies to the enclosure as tested. For connectors, check whether the rating applies when mated, unmated, or with a protective cap fitted.
  • Look for the full code, including any X, letters and multiple codes. IP67 does not include IP65 or IP66 unless both are stated.
  • For washdown areas, check which test the supplier used: IPX9 to IEC 60529 or IPX9K to ISO 20653.
  • Impact resistance is not part of the IP code.

Related reading: IP ratings explained: IP67, IP68 and IP69K.

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